Extended Aeration Plant

Extended aeration plant with plug-flow and continuous-mixed aeration, and effluent membrane filters. Lessons highlight the effect of process unit operational status and the impact of the solids retention time on plant performance.

Upstream trickling filters and downstream aeration basin performance

Upstream trickling filters and downstream aeration basin performance captured in dynamic training interface highlighting nitrification dependence on temperature, clarifier operation and chemical addition.

Dynamic Interface

Dynamic interface includes dual chemical dosing for phosphorous removal, UV disinfection, and batch wasting. Output panel provides visual indication of satisfaction of ECA effluent targets.

Dynamic interface developed to train operators

Dynamic interface developed to train operators on the theoretical performance of the solids treatment portion of the plant undergoing upgrades. Customized lesson plans highlight the effect of various operational settings on digester performance.

Sample Input 1
Sample Input 2
Sample Input 3

Input panels are adjusted to provide users access to specific operational settings.

Sample Output 1

Output panels can be adjusted to present key variables such as the effluent quality.

Sample Output 2

Dynamic tables can be created to display custom simulation output and calculations.

Sample Output 3

Zoomed-in images of specific unit processes display key operational performance variables.

Sample Output 4

Output graphs display the value of performances variables as they vary with time due to dynamic plant operations.

Example

The following lesson plan explores the effect of upstream operations on the digester performance

Scenario 6: Digester Feeding vs. Gas Production

The purpose of this scenario is to explore the effect of sludge feeding on digester performance.

Observe the results in the output panel. Make note of the following:

  • Low hydraulic retention time (HRT)
  • Moderate VSS destruction
  • High methane fraction in output gas

Click Next below.

Next

Scenario 6: Digester Feeding vs. Gas Production

Upstream of the digesters are the rotary drum thickeners (primary sludge) and the gravity belt thickener (secondary sludge). Changes to operation of these units can have significant effect on digester performance. Make the following adjustments:

  • Rotary Drum Thickener:
    • Pumped flow = 0.05 MGD(US)
  • Gravity Belt Thickener:
    • Pumped flow = 0.02 MGD(US)

Run the simulation to observe the impact of this change. Click Next below.

Next

Scenario 6: Digester Feeding vs. Gas Production

This doubling of the influent flow to the digester has resuted in significant effects. Make note of the following:

  • HRT has doubled
  • Increased VSS destruction
  • Increased gas production
  • Decrease of the output gas methane fraction

Click Next below.

Next

Scenario 6: Digester Feeding vs. Gas Production

Select the digester hotspot. You may notice that the operation temperature is low.

Make the following adjustment:

  • Temperature = 95 F

Rerun the simulation to observe the effect of this change.

Click Next below.

Next

Scenario 6: Digester Feeding vs. Gas Production

As you can see the digester performance is strongly impacted by temperature. Make note of the following:

  • Increase in VSS destruction
  • Increase in gas production
  • Decrease in gas methane fraction

Click Next below.

Next

Scenario 6: Digester Feeding vs. Gas Production

To further your understanding of how digester performance is impacted try changing other aspects of plant operation such as the:

  • Influent VSS/TSS ratio
  • Amount of grit removal
  • Number of clarifiers in service and their wastage flow

Click Next below.

Next

Scenario 6: Digester Feeding vs. Gas Production

Lesson: The digester performance is strongly impacted by upstream process operation. In addition, a higher operating temperature increases biological activity in the digesters and allows for increased destruction of volatile solids.

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